
Checking Threads in Blind Holes: Where the Gauge Stops
In a through hole the gauge runs out the far side. In a blind hole the thread ends in a drill point, and what the gauge can reach decides what you can claim about the thread.
Practical guidance on gauging, calibration, standards, and shop-floor quality, from the DSN engineering team.

In a through hole the gauge runs out the far side. In a blind hole the thread ends in a drill point, and what the gauge can reach decides what you can claim about the thread.

A fixed snap gauge is made once for one size. An adjustable one is set to size with slip gauges and can be reset as the anvils wear. Which is cheaper depends on how long the job runs.

Sending a plug gauge for calibration should not feel like posting it into a black box. What the lab actually checks, which member wears first, how often to recall, and what the certificate should tell you.

Two steel blocks with no glue holding them together, and yet they cling like they were cast as one. The wringing film is old metrology, but doing it wrong quietly corrupts every stack you build on it.

Pitch diameter is the number that decides whether a thread fits, and you cannot reach it with a plain micrometer. Three precision wires and a micrometer can, if you pick the right wire size and trust the arithmetic.

Steel corrodes noticeably above about 60% relative humidity, and a monsoon shop sits at 80%. Storage, handling and the inspection that catches pitting before it reaches the gauging surface.

A gauge register is not a list of gauges — it is the system that keeps calibration, ownership, and recall under control. How to build one that works on a real shop floor.
Taper threads seal on the thread itself, which makes inspection different from parallel threads. A practical guide to NPT and BSPT gauging for shops that see these threads only now and then.

A gauge that gives different answers on the same part is worse than no gauge. A practical guide to running repeatability studies that tell you whether your measurement is trustworthy.