Special Gauges
Custom and specialty gauges for unique industrial applications. From ACME and buttress threads to splines and custom profiles, we manufacture precision gauges to your exact specifications.
Custom Design
Our engineering team works with you to design gauges for unique applications and specifications.
Precision Manufacturing
State-of-the-art CNC and EDM equipment for complex geometries and tight tolerances.
Reverse Engineering
We can reverse engineer existing parts or gauges to create replacements or improvements.
Specialty & Custom Gauge Solutions
Not all measurement challenges can be solved with standard gauges. DSN Enterprises specializes in manufacturing specialty gauges for unique thread forms, complex profiles, and custom applications. Our engineering team works closely with customers to develop precision gauging solutions for their specific requirements.
Whether you need ACME thread gauges for power transmission, buttress threads for high-load applications, spline gauges for automotive drivetrains, or completely custom gauges manufactured to your drawings, we have the expertise and equipment to deliver.
Our Custom Gauge Process
Consultation
Review your requirements and specifications
Design
Engineering design and approval
Manufacturing
Precision manufacturing and QC
Delivery
Calibration and documentation
Our Special Gauge Products
Explore our range of specialty gauges and custom manufacturing capabilities.
ACME Thread Gauges
General Purpose, Stub, & Centralizing ACME
Precision ACME thread gauges for power transmission applications. Used extensively in lead screws, jacks, and linear motion systems where high load capacity is required.
Key Features:
- 29° included angle
- General purpose ACME
- Stub ACME available
- Centralizing ACME
- Plug and ring configurations
Buttress Thread Gauges
7° & 45° Face Angles
Specialized gauges for buttress thread inspection. Designed for applications requiring high axial load capacity in one direction, common in artillery and high-pressure vessels.
Key Features:
- 7° load flank angle
- 45° clearance flank
- High load capacity design
- Plug and ring types
- Custom pitches available
Trapezoidal Thread Gauges
ISO Metric Trapezoidal (Tr)
Gauges for ISO metric trapezoidal threads used in power transmission applications. Similar to ACME but following ISO/metric standards for international compatibility.
Key Features:
- 30° included angle
- ISO metric standard
- Tr designation threads
- Various pitch options
- Plug and ring sets
Spline Gauges
Involute, Straight-Sided & Serration
Precision spline gauges for inspection of splined shafts and hubs. Critical for automotive, aerospace, and power transmission applications.
Key Features:
- Involute spline profiles
- Straight-sided splines
- Serration gauges
- Composite and sector types
- GO and NO-GO members
Custom Gauges as per Drawing
Manufactured to Customer Specifications
We specialize in manufacturing custom gauges according to customer drawings and specifications. From simple modifications to complex specialty gauges, we deliver precision solutions.
Key Features:
- Design consultation
- CAD/CAM manufacturing
- Prototype development
- Batch production
- Full documentation
Taper Gauges
Morse, Metric & Jarno Tapers
Precision taper gauges for inspection of tapered bores and shanks. Essential for machine tool spindles, toolholders, and precision equipment.
Key Features:
- Morse taper (MT0-MT7)
- Metric taper
- Jarno taper
- Plug and ring types
- Self-holding tapers
Form & Profile Gauges
Custom Profiles & Contours
Specialized gauges for checking complex profiles, contours, and form features. Used for quality control of parts with non-standard geometries.
Key Features:
- Custom profile shapes
- Radius gauges
- Contour templates
- Gap and flush gauges
- Precision wire EDM cut
Limit Gauges & Functional Gauges
Go/No-Go & Assembly Verification
Functional gauges designed to verify assembly fit and function. Ensures parts will properly assemble and function in their intended application.
Key Features:
- Assembly simulation
- Functional testing
- Multi-feature checking
- Position verification
- Custom configurations
Technical Specifications
General Specifications
| Material | OHNS (W) / Tungsten Carbide / Tool Steel |
| Hardness | 58-62 HRC (material dependent) |
| Treatment | Sub-Zero at -80°C |
| Accuracy | As per customer specification |
| Surface Finish | Ground / Lapped / EDM |
| Documentation | Calibration Certificate Included |
Manufacturing Capabilities
- CNC Turning & Milling
High-precision multi-axis machining
- Wire EDM
Complex profiles and tight tolerances
- Precision Grinding
Cylindrical and surface grinding
- Lapping & Honing
Mirror finish and precise sizing
Have a Custom Gauge Requirement?
Send us your drawings or specifications and our engineering team will provide a detailed quote. We specialize in solving complex measurement challenges.